Eliminating defects through poka-yoke

An effective device to prevent errors.

Description of the course

Do you dream of spotting errors before they become defects that could make their way to your customers?

The poka-yoke approach is a quality tool that ensures complete control over each operation. It is, in effect, a physical means of preventing an error from occurring. In other words, the ideal error fighter!

This half-day course will enable you to learn and understand this Japanese tool.

Be able to control human errors and identify problem situations that may lead to the production of defects or cause an accident at work.

For online training, meeting invitations will be sent to you 48 hours in advance and will contain the web links to access the training. Make sure you have the necessary equipment to be able to hear and communicate with the trainer! The material will be sent to you as a link or PDF file to your email address.

General objective

After this training, you will be able to understand and apply the principles of poka-yoke in your workplace, and you will be able to identify any opportunities where poka-yoke is applicable.

Who is this training for?

This course is open to all.

Benefits
  • Reduction of costs related to non-quality.
  • Fewer resources allocated to controls.
  • Errors (defects) eliminated by implementing visual or other controls.
  • Strengthening the quality culture in your company.
  • More creative and satisfied staff.

Details of the course

Introduction to the principles of the zero defect approach and poka-yoke

Inspection and its limits
  • Types of inspection
  • Effectiveness of the inspection
Human error
  • Error versus defect
  • Error categories
  • Causes of errors
  • The worker and the error
Red flag conditions
  • Conditions that encourage errors
  • 10 error-sensitive contexts
The poka-yoke
  • How to create a poka-yoke
  • The different types of poka-yoke
  • The different levels of defect prevention
  • Approximately 40 examples of poka-yoke pictures
½ day (3 hours)
Membre : 245 $
Courant : 315 $
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